CONTINUOUS FLOW DECONTAMINATION SYSTEM
Continuous flow technology: ideal to treat large volumes of biowaste effluent in short time!
Our patented and customizable CONTINUOUS FLOW thermal decontamination systems allow the decontamination from 130 to 3,200 gallons of biowaste effluent per hour and more, i.e. from 660 to over 50,200 gallons per day.
Since decontamination of effluent must be guaranteed at all times, ABC ACTINI has designed and optimized these electricity or steam-operated flow-through solutions with a view to treating large volumes while offering a compact and fully secure system in terms of decontamination, construction, automation and protection of operators and the environment.
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Range
| MODELS | HOURLY FLOW RATES | DAILY CAPACITIES* | ENERGIES |
|---|---|---|---|
| FDS-500 | 130 gallons | 660 to 2,100 gallons | Electricity - Actijoule |
| FDS-1000 | 260 gallons | 1,300 to 4,200 gallons | Steam - Tube in Tube |
| FDS-3000 | 790 gallons | 4,000 to 12,700 gallons | Steam - Tube in Tube |
| FDS-6000 | 1,600 gallons | 7,900 to 25,400 gallons | Steam - Tube in Tube |
| FDS-12000 | 3,200 gallons | 15,800 to 50,700 gallons | Steam - Tube in Tube |
| FDS-PLUS | Designed as per needs | Over 50,200 gallons | Steam - Tube in Tube |
* Continuous daily capacity based on a 16-hour-a-day operation
Specific design for BSL 4 containment and ATEX requirements
Features
- Effluent BSL: 1-2-3-4
- Capacity: Up to 50,200 gallons per day and more
- Technology: Continuous flow
- Utility: Steam (or Electricity)
Decontamination
- Heat treatment with F0 from 25 to 50 depending on the required safety levels
- Standard set 275°F – 2 minutes, adjustable according to specifications (conventional or unconventional germs)
- Effluent decontamination capacity: from 660 to 50,200 gallons per day and more
- Recommended daily operation: up to 16 hours per day. Our continuous systems can operate up to 24 hours a day depending on operating conditions
- Compliance with the highest requirements for containment BSL 3 – BSL 4 / SIL 3
- Guaranteed decontamination thanks to heat exchangers which offer a compact and restricted area allowing uniform heat distribution through eddy diffusion (turbulence) and thus treatment effectiveness and reliability
- Redundant control of decontamination parameters (time / temperature and pressure for the Prion)
Design
- Tubular design allowing continuous treatment of large volumes of biowaste effluent
- Systems with full custom design possibilities
- Steam or all-electric heating (patented technologies)
- All welded heat exchangers and absence of dead zones and preferential circuits avoiding any risk of leakage and cross-contamination and giving the equipment perfect aseptic properties
- Tube-in-tube design allowing very fast flow of fluids for optimized global exchange coefficient
- Energy recovery section to pre-heat and pre-cool biowaste effluent (savings of 80% of thermal energy used): good for savings, good for ecology!
- Reduced footprint for an easy accommodation in its environment and easy access for maintenance since all the component parts are assembled and connected to each other on a particularly compact one-piece skid.
- Materials chosen according to the most stringent American pharmaceutical regulatory guidelines and to the aggressiveness of the agents present in the effluent (strong resistance to chlorides)
- Fully instrumented for enhanced safety
Operation & Advantages
- Default during the thermal treatment: the decontamination unit automatically transfers the effluent directly to the storage tank and then switches into a sanitization cycle
- Fully automatic operation to avoid any intervention of operators: cycles and critical parameters controlled by PLC (level control for automatic starts and stops, CIP cycles and sanitization) and monitoring through HMI touch screen with several security access levels
- Very low fouling of tubes allowing very important production times between two cleanings
- Reduced installation and commissioning time
- Pre-validation for a quick release time (simple and fast qualifications, all protocols and procedures included in our standard documentation)
- Limited operating expenses (OPEX) thanks to very low energy consumption and highly limited maintenance requirements
Pictures of the CONTINUOUS FLOW DECONTAMINATION SYSTEM in action
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To receive more information about our products in the USA and Canada, please contact us.